1997 Town Car Cartier Coolant Woes - Intake Manifold Replacement

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Follow the installation directions exactly. Make sure the mating surfaces are absolutely clean.
Follow torque sequence exactly.
The install procedure is key for long term service life. Getting the manifold aligned and the aluminum cross over correctly positioned is key.

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Follow the installation directions exactly. Make sure the mating surfaces are absolutely clean.
Follow torque sequence exactly.
The install procedure is key for long term service life. Getting the manifold aligned and the aluminum cross over correctly positioned is key.

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I sure did! Fingers crossed
 
I changed my '97 intake manifold in 2012 the year after I got the car. I bought the replacement from Ford, I could have saved $100 by buying a Dorman aftermarket unit but Ford claimed they had had trouble once and had to go back to an OEM part. The Ford replacement has a conventional gasket rather than o-rings I found detailed step by step instructions I think on this forum which simplified the replacement a great deal. Also while open Ford reccommented changing the cooling pipe and hose that is underneath the manifold as when it fails it requires entire removal of the manifold again. That was in 2012 and the car has run fine ever since. Good Luck!
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So no chance of just a gasket for a small coolant leak
 
So no chance of just a gasket for a small coolant leak
It is possible, just not likely.
And the manifold has seals, not gaskets.

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