2004 Lincoln Town Car Upgrade Brakes

zonardave

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I've never really had a problem getting it stopped, but it seems to take a lot of foot pressure, and I can tell from the pulsing that the rotor is a little warped. Has anyone heard of upgraded brakes for the Town Car? Or maybe for the Police Pursuit Crown Vic that will go on the Town Car. I could just get a brake job, but I'l looking to see if there is truly an upgrade I could get while I'm at it.
 
I've never really had a problem getting it stopped, but it seems to take a lot of foot pressure, and I can tell from the pulsing that the rotor is a little warped. Has anyone heard of upgraded brakes for the Town Car? Or maybe for the Police Pursuit Crown Vic that will go on the Town Car. I could just get a brake job, but I'l looking to see if there is truly an upgrade I could get while I'm at it.

Hi, zonardave.

I wouldn't be too quick in writing off the standard brakes. They're actually fairly good, providing you're talking about "fresh" brakes instead of "I shoulda done the brakes 25,000 miles ago" brakes. I think that you will find that just having a proper brake job done will impress you.

By proper, I mean replacing the pads, having the rotors machined or replaced, and having the system (including the ABS actuator) properly bled to remove broken-down brake fluid. While you're at it, be sure to have the parking brake system, which is a drum-type brake inside of the rear rotors on a 2004 serviced as well. You need to do this, whatever brake system you end up going with.

That being said, if you drive "hard" enough to need or want "extra" brakes on your car, most of the name-brand aftermarket performance brake companies make systems that will fit a 2004 Town Car. Call Summit Racing's "customer tech support" line for help there. These systems include the pads, rotors, and calipers to fit their brakes onto your car. To get the full benefit of their system, you will need to replace the calipers too.

As for fitting P71 brakes on a Town Car, I'm not sure the end result will be worth the bother. One other "factory but better" option would be to fit the heavier-duty "limo package" brakes to your car. But this isn't just one or two parts, it's a lot of them, and you will need to fit them all and all at once as either new or NOS parts to get the brakes back together and working correctly.

As the great Yogi Berra once said: "When you come to a fork in the road, take it!" From what you've written, you're pretty much at the fork in the road for your brakes. Please let us know what you decide on, and how it turns out for you.

Good luck.
 
Thanks Brian - that was just the kind of input I was looking for.

We live in MA, MD and FL and move between them on each change in seasons. As a result, I don't really have a mechanic I know and trust in all the places. And since I don't ride the brakes, despite 145K, I have not had all that many brake jobs and cannot really vouch for the last one being done well.

Behind my question about brakes is my wife trying to get me to dump the Town Car and get something newer and "safer", but my experience with the Town Car leads me to believe I could keep it running, working well, and safe with some amount of investment - and there is no other vehicle like the Town Car.

Based on your input I plan to get the brakes done by a competent shop with rotors and pads as they suggest and then see how it performs.

I'll let you know how it turns out.

Thanks Again,
Dave
 
Thanks Brian - that was just the kind of input I was looking for.

We live in MA, MD and FL and move between them on each change in seasons. As a result, I don't really have a mechanic I know and trust in all the places. And since I don't ride the brakes, despite 145K, I have not had all that many brake jobs and cannot really vouch for the last one being done well.

Behind my question about brakes is my wife trying to get me to dump the Town Car and get something newer and "safer", but my experience with the Town Car leads me to believe I could keep it running, working well, and safe with some amount of investment - and there is no other vehicle like the Town Car.

Based on your input I plan to get the brakes done by a competent shop with rotors and pads as they suggest and then see how it performs.

I'll let you know how it turns out.

Thanks Again,
Dave
well, 03+ town cars are one of the few American full-size sedans that I know of that have a full 5-star crash rating across the board.
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Zonardave,

Just throwing my 2 cents in here...

I haven't really seen anyone put bigger brakes on Town Cars but, my experience with Mustangs & Trans Ams has been that if you go for bigger rotors you will need bigger rims. Also the inner shape of the rim may provide interference with larger brakes. So to keep your speedometer accurate you will either have to go with lower profile tires which will affect ride quality or do some programming of the cars computer. Ideally you would want better braking that fits inside your current rims.

Also, changing the ratio of master cylinder area to brake pressing area, either by more pistons or larger pistons, will change the feel of the brakes. (Harder) And if you only beef up the fronts without changing the back you will alter the bias. That has to be planned out carefully.

None of this is impossible to overcome, just something you should be aware of as you plan your changes.

I don't want to dissuade you from doing this if you have your heart set upon it. I have done exactly this several times.

But, consider this, if the current brakes are good enough to cause the ABS to engage what do you think will happen with bigger brakes & ABS? The ABS just engages and limits your braking power.

There is a way to upgrade brakes and get the car with ABS to stop sooner...

Better (grippier) tires! If the tires can grip the road harder before they begin to slide and trigger the ABS system then you can stop faster. But, what about putting better tires on your current system?

I would think that could be a first step. Go out and measure your stopping distance say from 60mph, put some stickier tires on and retest. I bet you will be surprised at the difference between the different sets of tires.
 
Thanks Brian - that was just the kind of input I was looking for.

We live in MA, MD and FL and move between them on each change in seasons. As a result, I don't really have a mechanic I know and trust in all the places. And since I don't ride the brakes, despite 145K, I have not had all that many brake jobs and cannot really vouch for the last one being done well.

Behind my question about brakes is my wife trying to get me to dump the Town Car and get something newer and "safer", but my experience with the Town Car leads me to believe I could keep it running, working well, and safe with some amount of investment - and there is no other vehicle like the Town Car.

Based on your input I plan to get the brakes done by a competent shop with rotors and pads as they suggest and then see how it performs.

I'll let you know how it turns out.

Thanks Again,
Dave

Hi, zonardave.

While reading your reply, one other thought came to mind. While it doesn't really change my recommendation any, I'll share it anyhow.

Most regular "factory" disc brakes are a type called the "floating caliper." This includes the P71 Vic and the limo package Town Car. That means that there is one (or sometimes two) brake pistons on one side of the caliper, and none on the other, just the other pad. The caliper is mounted in such a way as to be able to "float," or move from side to side.

When the brakes are applied, the pressure of the piston applies force to the brake pad on that side. The piston is also applying force in the opposite direction to the caliper itself. This causes the caliper to move away from the rotor. However, the other side of the caliper moves in the same direction, applying pressure to the brake pad opposite the piston, applying almost equal force to both pads, and thus slowing or stopping the car.

The auto makers use this system since it's cheaper to produce, and works well when it works. However, it relies on the caliper being able to freely float. When the system doesn't float as well, as in what happens when a car has gone a long time without brake servicing, or if the mounting brackets and/or pins weren't properly cleaned and lubricated during the previous service, not so much.

The piston still applies pressure to the one side. However, with the caliper not properly floating, less or in worst case almost no pressure is applied to the opposite pad. The brakes still slow and stop the car, but not nearly as efficiently as when things are properly serviced. This may be why your brakes seem to need "a lot of foot pressure" to stop the car. In the more extreme cases of this, your "piston side" pad will clearly be worn out but the non-piston-side will still have some life left in it.

Most "aftermarket performance" systems use opposed piston calipers to avoid this, as well as part of how they gain their "performance." They have even numbers of pistons on both sides of the caliper, that "oppose" each other. While the caliper still needs to "float," the opposed piston caliper always has pistons that push towards each other from opposing directions, rather than using the body of the caliper alone to apply braking force to a pistonless brake pad.

This system is not used by most auto makers on "ordinary" or even in many cases on luxury cars. Opposed piston calipers mean double the pistons, double the seals, and basically double the cost. True "performance" cars may or may not have opposed piston brake calipers as factory fitment, depending on who is building them, and the like.

Back to you. You haven't had the brakes done "in a while," and you're not sure how good of a job was actually done the last time. From the sounds of things, you aren't really "hard" on the brakes. But you live in three states known for their salt air even if you try to avoid road salt, on top of the naturally corrosive nature of brake dust. So, there is a better than not chance that the calipers are hanging up just a little bit.

So, have the brakes done by a competent shop. Make sure they either machine or replace the rotors. With at least one warped enough to pulse the brake pedal, they don't have much of a choice, but some shops can be "interesting" to work with. Also, make sure that they inspect, clean, and correctly lubricate all slide points on all four calipers. Competent shops generally don't need to be told, but...

@CuttingToolGuy posted while I was writing this. While his advice is good, it will apply more to if you decide to upgrade from "fresh" factory brakes to something better. Right now, your factory brakes are somewhere between stale and rancid.

Good luck.
 
Yep Brian & I are in agreement, get the current system top notch & if that isn't enough for her get some better rubber on the rims.

You mentioned not having confidence in a mechanic since you live a semi nomadic life... I have had good success getting recommendations at car shows. I'm sure you can find some unofficial cruise ins or car shows almost every friday night wherever you happen to be. Middle aged car guys love to talk and help out other people.

For example at one show a couple years ago some C3 Corvette guys sent me to an alignment shop that costs about 50% more than anybody else but, the shop will set a car up how you want it whether that means sporty and quick to change direction or stable and true tracking at highway speeds. (Changing the alignment from the 'top' to the 'bottom' of the spec can make the same car turn quicker or be more stable. The same car can feel like 2 different vehicles just by altering the alignment!) This shop also makes sure the steering wheel is centered when you get the car back.

The point is I would have never known about this shop if I hadn't been talking to the Corvette guys at a car show.

I bet someone there will direct you to a quality shop or at the very least tell you which places to avoid.
 
Damn you guys are good....
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It's a bit of a barrel of fish, but the choice of brake pads can make a remarkable difference in braking.
Higher pedal effort really isn't a negative either, more effort = more control, you'll never find a performance
car with lock up the wheels with your little toe brakes like 70's domestic cars had, it just isn't ideal
in practice. The later Town Car's are this way by design, it was part of changing the driving dynamics of the car
to something a little more modern (and safe). Some pads also grab better hot, and less so cold
(which is another common thing for some
but not all "performance" brake pads, they trade cold performance for hot durability and bite.
The brakes are really more than enough for a stock 04 imo, and the ABS is pretty good and not afraid
to help out. Then there's the adhesion limit of all season tires which are relatively hard. It's all a system.
I bet a good stock brake job, a full one, with quality pads and rotors would make you more than happy.
Make sure whoever does the brakes knows to do the bleed procedure with software for the ABS when they flush the
old fluid.
 
So, I took it in to have the brakes looked at and wound up replacing control rods/upper ball joints and lower ball joints - nothing to do directly with brakes but necessary and control and ride are both much improved. Getting new tires all around tomorrow, then I'll see whether I still notice a braking problem.

I agree with jkeaton - you guys ARE good

Thanks again for all your input
Dave
 
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